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ZN1000C Solid Block Making Machine

Frequency conversional technology & control

Reduce the motor starting current and soft start function control, prolong the life of the motor. Main vibration adopt low frequency standby, high frequency operation, improve the speed of operation and product quality. Reduce mechanical accessory and motor damage, prolong the life of the motor and mechanical.The frequency conveter saving about 20%-40% power than the traditional conveter.

Germany Siemens PLC control system, Siemens touchscreen, Germany Easy operation,low failure ratio, machine running stability and high reliability.Use the most-advanced industrial internet technology, realize remote trouble-shooting & maintenance. PLC and touchscreen use the PROFINET internet together, convenient for system diagnosis and WEB expansion. Achieve problem diagnosis and alarm system constantly, convenient for machine maintenance and troubleshooting. PLC running data for permanent preservation. 3.Vibration System Vibration table consists with dynamic table and static table. When vibration begin,dynamic table vibrate,static table remain static.The structure is designed to ensure the amplitude of the vibration table, so as to ensure the high quality of concrete products. Vibration table using HARDOX steel. Vibration mode: using the vibration table vibration + top mould vibration; vibration motor installation vibration damping device and air cooling device. 4.Feeding System Motor use SEW motors, which control two mixing shafts. Feeding frame, bottom plate and mixing blade are made of high-duty HARDOX steel, the location of bottom plate can be adjusted.Feeding system have sealing device to prevent leakage. The door of the discharging gate is controlled by the SEW motor.

Hydraulic Station

Hydraulic pumps and hydraulic valves adopt international brands. Tube uses “Flange Connection”, convenient installation and maintenance. Multi-point pressure detection point, convenient detection. Digital temperature and blockage alarm function. Motor and pump connection, flange connection, good coaxial. Dynamic proportional valve and constant power pump, speed regulation, voltage regulation, energy saving.

Max. forming area 1,100*820mm
Height of finished product 20-300mm
Moulding cycle 15-25s
Exciting force 80KN
Pallet size 1,200*870*(12-45)mm
Forming block number 390*190*190mm(10 blocks/ mould)
Vibration table 2*7.5KW
Top vibration 2*0.55KW
Electrical control system SIEMENS
Total installed capacity 42.25KW
Total weight 12T

Block Type

Output

ZN900C Block

Making Machine

240*115*53mm

Number of formed blocks(block/ mould)

50

Cubic meter/ hour (m3/ hour)

13-18

Cubic meter/ day (m3/ 8 hours)

1005-140

Number of brick (blocks/ m3)

683

390*190*190mm

 

Number of formed blocks(block/ mould)

9

Cubic meter/ hour (m3/ hour)

22.8-30.4

Cubic meter/ day (m3/ 8 hours)

182.5-243.3

Number of brick (blocks/ m3)

71

400*400*80mm

Number of formed blocks (block/ mould)

3

Cubic meter/ hour (m3/ hour)

69.1-86.4

Cubic meter/ day (m3/ 8 hours)

553-691.2

Number of brick (blocks/ m3)

432-540

245*185*75mm

 

Number of formed blocks (block/ mould)

15

Cubic meter/ hour (m3/ hour)

97.5-121.5

Cubic meter/ day (m3/ 8 hours)

777.6-972

Number of brick (blocks/m3)

2160-2700

250*250*60mm

Number of formed blocks(block/ mould)

8

Cubic meter/ hour (m3/ hour)

72-90

Cubic meter/ day (m3/ 8 hours)

576-720

Number of brick (blocks/ m3)

1152-1440

225*112.5*60

Number of formed blocks(block/ mould)

25

Cubic meter/ hour(m3/ hour)

91.1-113.9

Cubic meter/ day(m3/ 8 hours)

728.9-911.2

Number of brick (blocks/ m3)

3600-4500

200*100*60

Number of formed blocks(block/ mould)

36

Cubic meter/ hour(m3/ hour)

103.7-129.6

Cubic meter/ day(m3/ 8 hours)

829.4-1036.8

Number of brick(blocks/ m3)

5184-6480

200*200*60

 

Number of formed blocks(block/ mould)

4

Cubic meter/ hour (m3/ hour)

72-90

Cubic meter/ day (m3/ 8 hours)

576-720

Number of brick(blocks/ m3)

576-720


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