Zenith 1500 Single Pallet Block Making Machine

(1) The high quality servo compaction system named Ultra-Dynamic stands for a very high compaction and extreme dynamics. It therefore guarantees a quick and efficient production of top-quality products. Especially for products with a large volume and also for premium products, which are produced with pre- and intermediate vibration, this vibration system provides many advantages. The system works without an oil bath supporting an eco-friendly and low-maintenance production. (2) The use of screw fittings for the vibration table, the motor cross beam and the frame side parts is a special feature of this machine. It is unique on the market as it can adapt to customer’s production conditions. The screwed construction also provides for resistant connections and an excellent stability. (3) The pneumatic mould clamping device provides for an easy mould change. The mould is positioned without further fastenings - e.g. bolts - on the mould holder. It is fixed by the pneumatically operated clamping levers. Optimal vibration results and a longer mould life time are achieved thanks to the individual adjustments of pre- and main vibration. The mould clamping device can now be adapted to mould fastening systems of other machine and mould manufacturers.

The basic configuration of zenith 1500 single block making machine
Max.board size	1,400 mm x 1,200 mm x14 mm
Moulding area	According to the layout drawing of the mould
Product size	50 mm - 500 mm
Technical parameters of automatic son car
Max. load capacity	15kg
Max. load capacity per insertion rack	As design
Max.load capacity every two layers of insertion rack	As design
Inside width of support bracket	1,060mm
Layers of insertion rack	Designed as the scheme
Distance of insertion rack	As design
Mother car driving power	SEW 11KW
Product height
Max. height	500mm
Min. height	30mm
Stacking height
Max. Stacking height (including the pallet)	1,800mm
Max. Production area (under the production of standard size)	1,350*1,050mm
Pallet size (standard)	1,400*1,100mm
Steel plate thickness	14mm
Base material silo volume
Excluding pigments silo	1,500L
Machine height
Excluding pigments device	35T
Pallet conveyor	1.6T
Hydraulic device	3.2T
Machine size
Max. total length	8,250mm
Max. total height	4,650mm
Max. total width	3,150mm
Machine technical parameters/ energy consumption
Vibration system	Servo vibration system
Vibration table	Maximum: 175KN, 60HZ
Top vibration	Maximum: 32KN
Hydraulic pressure
Total flow	540L/ min
Operating pressure	180 bar
Max. power	140 KW
Control system	Siemens S7-1500, touch screen console

Block Type	Dimension (mm)	Pictures	Qty/Cycle	Cycle Time	Production Capacity (Per 8hs)
Hollow Block	400*200*200		15	15s	28,800 pcs
Rectangular Paver	200*100*60		60	14s	2,419m2
Rectangular Paver (without facemix)	200*100*60		60	11s	3,110m2
Curstone	150*1000*300		6	20s	8,640 pcs